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Canyon Manufacturing Services

provides specialized manufacturing support for electronic assemblies, cable assemblies, and electromechanical systems used in demanding industrial, oilfield, and down-hole applications.

Our capabilities include high-temperature soldering with lead-free, HMP, and gold/tin solder alloys. Cable assemblies can be crimped or soldered to meet customer specifications and are tested using Cirris harness testers to support quality, continuity, and reliable performance.

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Test box building, MWD pigtails, potting/encapsulations, staking, damming and conformal coating are part of our services. Canyon can help with failure analysis by tweaking your process for strengthening the weakest link.

Manufacturing Services:

  • Pre-production & Pilot Builds

  • Production PCB Assembly — SMT & PTH

  • Wiring Harness & Cable Assembly

  • System Testing & Qualification

  • Box Build

  • Conformal Coating, Staking, and Damming

  • Integration & Test

  • Repair, Rework & Upgrades

 

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High-Reliability PCB Assembly

Canyons specializes is high-reliability electronics for the energy industry. Our founders and key personnel have been engaged for decades in high-performance electronics used in extreme environments. The markets we serve include marine, offshore, drilling, seismic, MWD/LWD, wireline and other demanding industrial applications.

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Testing and Support Services

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Our team brings extensive experience in the oil and gas sector, with firsthand understanding of the reliability challenges customers face in demanding environments. Canyon Manufacturing Services supports high-quality, dependable products built to meet industry requirements and customer expectations.
 

Testing and support capabilities include component screening, functional testing, environmental stress screening, automated test fixture design, and XRF spectrometry.

 

  • Component Screening

  • Functional Testing

  • Environmental Stress Screening

  • Automated Test Fixture Design

  • XRF Spectrometry

 

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Manufacturing
SMT Assembly
Industry Expertise
You Can Count On

Automated:

Automated SMT assembly capabilities include lead-free, RoHS-compliant pick-and-place production using DEK, MYDATA, and Heller equipment. Through-hole assembly is supported with a K.I.S.S.-104 nitrogen inert selective solder machine for precise, reliable soldering.

 

  • DEK-Screen Printer

  • MYDATA MY100 LX Pick & Place

  • Ace K.I.S.S.-104 N2 Selective Solder

 

Hand Build:

HMP (255°C working temperature solder alloy) and gold/tin solder alloys can only be successfully employed by hand soldering. Canyon Manufacturing Services’ IPC-trained and certified assemblers use microscopes and the very best soldering equipment to build Class 3+ PCBs. Carefully prepared boards and components are assembled in a manner that reduces thermal stresses found in automated reflow.

Manufacturing
Mechanical Assembly

Canyon Manufacturing Services provides electronic and component manufacturing experience to support mechanical assembly, process development, and specialized product builds for demanding applications.

Capabilities include coil build, potting, and testing up to 25K PSI, oven cryogenic processing, and handling tools.

 

  • Coil Build, Potting & Testing up to 25K PSI

  • Oven Cryogenic Processing

  • Handling Tools​

Manufacturing
Mixed Technology

Automated

Canyon Manufacturing Services supports mixed-technology manufacturing for electronic assemblies, component builds, cable assemblies, and box builds. Our team can assist with process development, product refinement, and custom manufacturing solutions for down-hole, oilfield, and industrial applications.

 

Box Builds

  • Formed Sheet Metal

  • Machined Plastic

  • "Off the Shelf" Enclosures

  • Pre-Fabricated Box
     

Cable Assembly

  • High-Temperature with High Pressure Connectors

  • Pigtails-Overmolded

  • Conventional Downhole Chassis
     

Box Builds

  • Gamma

  • Pulser

  • MWD/LWD

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